Manufacturing / Warehouse Operations
A manufacturing company with 4 warehouses, Noida
Next.js · Node.js · PostgreSQL · Tally TDL integration · Barcode scanner support · Mobile-optimised picking UI
Stock in transit between warehouses was invisible for days at a time — goods marked dispatched from one location wouldn't be acknowledged received at the other until a manager called to ask. Mis-picks were causing a 6% customer return rate that the operations head could not trace to a root cause because there was no picking record. All counts were manual, meaning discrepancy investigations required physically re-counting entire bays.
Outcome
Mis-pick rate dropped from 6% to under 0.8% within the first two months. Inter-warehouse transfer discrepancies that previously triggered 40-hour-per-month investigations dropped to under 5. The Tally sync eliminated the manual data entry role entirely, freeing that person for value-adding work. The operations head now has a live dashboard showing stock by location across all four warehouses without calling anyone.